At Flextons Packaging, infrastructure isn’t just about machinery, it’s about mastery. Every process, from extrusion to final dispatch, operates under a unified system of quality, traceability, and innovation. Our facilities combine advanced technology with disciplined engineering, ensuring consistent performance and flexibility to meet diverse customer requirements.

Extrusion / Tape Plant

Extrusion forms the foundation of our woven polymer manufacturing process. Advanced extrusion lines convert polypropylene and polyethylene into flat tapes within a denier range of 600–1200, supported by automated dosing, melt-pressure control, and real-time width monitoring. Consistent airflow through centralized compressors ensures stable operation and uniform tensile properties, forming the foundation of high-performance woven fabrics.

Weaving

Our weaving section integrates circular and flat looms designed for tubular and flat fabrics measuring 90–160 cm in width. With production speeds up to 100–120 m/hour, electronic tension systems and warp-weft balance controls guarantee even weave density, high tear strength, and a flawless finish. The output fabric meets demanding standards for FIBCs, woven sacks, and industrial packaging.

Webbing

The webbing division focuses on producing strong lifting loops and belts made from high-tenacity polypropylene yarns. Multi-head narrow-fabric machines 16 or more weaving heads operate at 40–60 m/hour per head, maintaining strict elongation and strength parameters. Each roll is inspected for uniformity and load capacity to ensure safe and consistent bag handling.

Twisting

To produce durable stitching yarns and reinforcement threads, our multifilament lines operate under PLC control, covering deniers from 300 to 3000. These lines spin, draw, and wind yarns that are later twisted for balanced ply strength and smooth finish. The resulting material is used for FIBC sewing, woven sacks, and technical textile applications.

Printing

Flextons’ printing section combines precision and speed. Four-colour flexographic machine with a working width of up to 1300 mm, print repeats between 500–1200 mm, and speeds of around 100 m/min deliver clear, durable, and export-grade branding. Infrared and hot-air drying units ensure fast curing and consistent ink density on both sides of the fabric.

Bag Assembly & Finishing

Bag-making and stitching operations combine automation and manual skill to achieve high output with consistent quality. The facility produces various designs from standard and circular to baffle and custom-engineered FIBCs. Each bag undergoes seam, loop, and dimensional testing to ensure flawless structural integrity.

Testing & Quality Assurance

A dedicated lab validates every batch for mechanical strength and compliance. The Universal Tensile Tester (UTM) with 5-ton / 50 kN capacity is used for fabric, seam, and loop tests following ISO 21898, IS 14968, and ASTM D5034 standards. Results are digitally recorded to maintain transparency and full traceability across production.

Packaging & Dispatch

In the final stage, bags are compressed, wrapped, and palletized for export-ready packing. Each shipment is barcoded and documented for easy identification and efficient container loading. Customized packing methods safeguard product shape, cleanliness, and compliance during international transit.

Built for Precision and Scale

Flextons Packaging blends modern technology, disciplined process control, and dependable partner capabilities to deliver packaging that stands for strength, safety, and performance across industries and across the world.